Carbon MCS-352 Betriebsanweisung Seite 1

MCS352P/N 200-0352 Rev N/C 2005 MCS 352 DUAL SYSTEM FOR Gasoline (Petrol) and Diesel Engines OPERATORS MANUALMOTORVAC TECHNOLOGIES INC.

Chemicals can cause harmful byproducts. Use only approved chemicals (refer to operator’s manual). Do not swallow or ingest any chemicals. Use with

Batteries produce explosive gases and can explode. Wear safety goggles when working on or near batteries. Use in a well-ventilated area. Keep spar

Before You BeginGasoline (Petrol) SystemsFirst Time OperationNOTEThe following process is used to flush factory-testing fluids out of your new mac

x Press the ON/OFF switch to the on position. NOTE: Alarm will sound continually until pump starts.x Press and hold the START/RUN switch until t

Filling Reservoir Procedure-NOTE: regulator valve must be open to allow flow for tank filling. Alternate-use black hose.FIGUREFIGURETHIS METHOD IS

Fuel System Cleaning Procedures Gasoline (Petrol) Systems Determining the Vehicle's Fuel System Type It is very important to determine the fu

Carburetor Setup ProcedureFollow the steps below to connect the unit to the vehicle's fuel system. Make sure the vehicle has at least 1/8 ta

/!\ WARNING Flammable Liquid can squirt out of pressurized lines when connecting or disconnecting. Wear Safety goggles. Obtain ZERO pressure befor

Carburetor Cleaning ProcedureFollow the steps below to circulate the fuel/detergent mixture through the vehicle's carburetor.1. Verify that C

13. Re-install the vehicle's gas cap. 14. Start the vehicle and verify that there are no leaks. 15. Test drive the vehicle for five kilomete

Table of Contents Introduction...

Throttle Body Injection (TBI) Setup Procedure Follow the steps below to connect the unit to the vehicle's fuel system. Make sure the vehicle

/!\ WARNING Flammable Liquid can squirt out of pressurized lines when connecting or disconnecting. Wear Safety goggles. Obtain ZERO pressure befor

Throttle Body Injection (TBI) Cleaning ProcedureWARNING: BEFORE BEGINNING THE RAIL FLUSH PROCEDURE IT IS IMPORTANT TO TEST THE VEHICLE FOR INJECTO

12. Turn the Gasoline (Petrol) PRESSURE REGULATOR counterclockwise on the unit to open it and release residual pressure. 13. Disconnect the batte

Port Fuel Injection (PFI) Setup Procedure WARNING: BEFORE BEGINNING THE RAIL FLUSH PROCEDURE IT IS IMPORTANT TO TEST THE VEHICLE FOR INJECTOR LEAK

/!\ WARNING Flammable Liquid can squirt out of pressurized lines when connecting or disconnecting. Wear Safety goggles. Obtain ZERO pressure befor

Port Fuel Injection (PFI) Cleaning Procedure Follow these steps to circulate the cleaning mixture through the Port Fuel Injection unit to clean th

IMPORTANTWrap a shop towel around pressure fittings before disconnection to protect against residual fuel spray. 13. Disconnect the battery leads

Continuous Injection System (CIS) Setup Procedure WARNING: BEFORE BEGINNING THE RAIL FLUSH PROCEDURE IT IS IMPORTANT TO TEST THE VEHICLE FOR INJEC

/!\ WARNING Flammable Liquid can squirt out of pressurized lines when connecting or disconnecting. Wear Safety goggles. Obtain ZERO pressure befor

IntroductionCongratulations on your selection of the CARBONCLEAN DUAL SYSTEM. By choosing this product, you are acquiring the most technological

Continuous Injection System (CIS) Cleaning ProcedureFollow the steps below to circulate the cleaning mixture through the CIS fuel distributor to c

11. The unit will automatically shut off and the alarm will sound when the engine is stopped. Press off the ON/OFF switch.12. Turn the Gasoline (

Before You Begin Diesel systems First Time OperationThe unit is tested at the factory with special test fluids then completely drained. These tes

NOTERepeat the above procedures any time the unit’s reservoir and filter are completely drained of fuel, unless filling from a premixed 1:1 ratio

Diesel System Cleaning Procedures Filling and Mixture SetupFollow the steps below to obtain the proper fuel mixture for use during the cleaning pr

Filling Reservoir ProcedureFigure A To pump diesel fuel into units tank,connect Red Hose to ball valve of 060-4500 tee adapter. Close ball valve.

Purging Air from the System (Priming)It will be necessary to purge the air from the unit’s plumbing prior to connecting to the engine’s fuel syste

Diesel Fuel System Setup Procedures 1. Start the vehicle and allow the engine to reach normal operating temperature (if possible).IMPORTANTDo not

NOTEUse an adaptor to plug off or loop back the fuel lines going to the tank to avoid any spills.NOTESome fuel systems have two return lines: one

Diesel Cleaning SetupYou are now ready to perform the Diesel cleaning procedure.FIGURE C

OverviewThis manual contains all the information you need to use the MCS 352. Please make sure all technicians have read this manual and have it

Diesel Cleaning Procedures 1. Verify that Mixture, Priming, and Diesel Setup Procedures above have been completed before continuing. 2. Press SERV

Shut Down 1. Just BEFORE the Run time expires, turn off the engine. During this time the pump will continue to run and supply fuel to the engine,

Troubleshooting and Additional Help Refer to the list below in the unlikely event that you have problems with your MCS 352. Problem: Solution:1.

ADDITIONAL HELPPlease verify that items 1- 7 above have been reviewed before calling for additional assistance.In the unlikely event that problems

Appendix A - Maintenance Maintenance Procedures The following maintenance procedures should be performed on a routine basis: 1. Drain the unit

Replace the Fuel Filter 1. Remove the old fuel filter from the mounting station on the side of the unit’s cabinet and install the new filter. Ver

Initial/DateDRAIN FUEL RESERVOIR9REPLACE FUEL FILTER9CLEAN EXT. CABINET 9CHECK HOSES AND WIRES 9OTHER9 / / /

Standard Adaptor Kit (200-3025A)The standard adaptor kit is included with your system. The most commonly used application is listed however, ot

060-25011FORMS "TANK TO TANK" LOOP ON ALL VEHICLES. USED TO EXTEND VEHICLE'S RETURN LINE DURING DIAGNOSTICS. 060-280011/4" MA

PART & NO. QTYAPPLICATION060-3600 080-3602 (O-Ring) 080-3601 (Clip) 11/2" MALE SPRING LOCK

System Features and Functions The front of the MCS 352 cabinet contains the control panel, control switches and status indicators. The fuel reser

Tee Adaptor For Single Line Fuel Injection Systems 060-0440 060-045022HOSE CLAMPS. USE WITH 060-1000 THROUGH 060-1500. 060-4501

Deluxe Adaptor Kit (200-3026A) The Deluxe adaptor kit is included with your system. The most commonly used application is listed however, other a

060-3901 080-3904 (Clip)13/8" QUICK DISCONNECT PORT FUEL AND TBI 060-430013/8" TBI AND/OR PORT FUEL (GM-CHRYSLER-JEEP/EAGLE)

New / Optional GAS Adapters offered by MotorVac The following GAS adapters have been added to the CarbonClean adaptor line-up. The adapters listed

2000 & Newer Nissan Products (Includes Nissan Quest & Maxima) 060-3102 / Female Side10-32 x ½” 080-0593

I.C.S. (Intake Cleaning System) KitPart Number – (200-8667, Red Bottle) One Kit Includes All Components Shown Below:Valve with 9’ Siphon Tube100-5

Appendix B - System AccessoriesMaster Adaptor Kit (MV P/N 200-3031)Contact your Industrial Diesel Tune sales representative for information on ob

PART & NO. QTYAPPLICATION060-2402214MM BANJO FITTING 060-25011 FORMS “TANK TO TANK” LOOP ON ALL VEHICLES. 060-2740 060-2741 060-

PART & NO. QTYAPPLICATION061-06042#6 X #4 FEMALE FLARE (45 )COUPLER 061-35102 GENERAL APPLICATIONS UTILIZING 3/16” FUEL LINE - FEMALE. (USE WI

MCS 352 - BACK VIEW POWER CORD DIESELTANKGASOLENETANKDIESELFILTERGASOLENEFILTER

MCS 352 Control Panel FunctionsON/OFF SWITCHSTART/RUN SWITCH SERVICESELECTOR SWITCH GASOLENEPRESSURE GAUGE DIESEL PRESSURE GAUGE GASOLINE (PETROL)

MCS 352 Features and Functions Descriptions of the gauges, control switches, and status indicators making up the control panel are listed below. P

Safety Information and Precautions /!\ DANGER Vehicle exhaust gases contain Carbon Monoxide, which is a colorless and odorless lethal gas. Only ru